Thursday, June 11, 2009

My Sync 2.0 Update Failure Story

The Sync 911 / VHR update for me has been a total crapshoot on my '08 Focus SES. Being an IT guy myself trying to get the upgrade at a small local dealership has taught me a lot about the update:

The first dealer I went to - a big-city dealer, had no idea what the update was and updated me to 1.3 which I already had. When I found out they didn't do the update after waiting all day, they told me it would be $100 to do it, and come back another day. Oh, and your car has to be in before 8 AM in the morning to consider getting looked at that day.

So, I went to another dealer - a small local one. There the mechanics were cautious about doing the update with me because they could "feel" something was bound to go wrong. They had never done a Sync 2.0 update before. After 2.5 hours of waiting, I come to find that they didn't have a USB male-to-male cable in possession, and the mechanic had run out to the store to buy one. Also, the update was failing, and my Sync was dead. It wouldn't turn on.

So, now I'm involved because I'm an IT guy and the mechanics aren't. The issue was that for some reason the updater wasn't talking to Sync.

It turns out, this update needs to be done at the dealer because your car's ECU must be updated to be compatible with the new Sync 2.0 features. And it's no small ECU update. The Sync 2.0 update process first does about 7 or 8 minutes of updates on your cars computer (the ECU) - and a hefty update it does. Afterwards, all my car "dings" are totally different and fun-sounding! (when you put your key's in and stuff).

After the ECU systems are updated, the Sync update initiates. This is where my update fails. As soon as the update connection with Sync is initiated, Sync suddenly turns off and radio static is heard. And that's when Sync's dead, only revivable by disconnecting the battery, and reconnecting it. So, Sync is either supposed to turn off, or it crashes when the update is initiated. The update process then time's out, being unable to communicate with Sync. Now this means you have to go through all 7 - 8 minutes of the ECU updates again. My ECU got flashed about 7 times today trying to do this update. If you're curious, All the updates are actually done in Internet Explorer 6 through Ford's website. Scary.

Through out all this, the dealer's little laptop also didn't have ActiveSync installed (The updater said you needed it installed), which is a free Microsoft download, so I downloaded & installed it for them. Then there was a special configuration setting that needed to be on so I set that. Then, their special USB cable didn't have a driver installed for some reason (what USB cables need a driver?). The driver in the box amazingly came on a floppy (the laptop didn't have a floppy drive) - so I had to put the floppy in another computer, transfer the driver to my USB thumb drive, and then manually install it from the thumb drive on the laptop we were using. After all that, we tried the Sync update again and still no go. One more battery disconnect / reconnect and I was on my way with an updated ECU, but still Sync 1.3. And 5 hours gone.

So it's important to know that these same things may be happening at your dealer as well - missing software, computer drivers, wrong software configuration settings, etc that would be preventing the mechanics from their update in the first place.

The mechanics said they would put in a ticket with Ford. Here's my ticket, Ford.

3 comments:

Cobra said...
This comment has been removed by the author.
Cobra said...

I have had a very similar experience trying to get my 2008 Focus SES updated to Sync 2.0! A few weeks ago I called a local dealership where I usually get my oil changed. I asked if they could do the 2.0 update and they said yes. I sat there for about an hour and a half and the tech comes in and said that they tried to update it, but their computer crashed. He said call back later that week and see if the computer is working...

I called at the end of the week and asked if their computer was working and if they could now do the 2.0 update. The guy on the phone said yep, so I came in. I get there and the guy who said he is the one who does most of the Sync updates told me that they DON'T EVEN HAVE the 2.0 update yet. He said I am sorry that someone told you to come over, but Ford still has not given it to us. That means I made two trips to a dealership that did not even have the update!?!

I decided I would have better luck if I went to a larger dealership where I actually bought my car. It is an hour drive, but I thought it would be worth it. I get up there and after about an hour of waiting, the guy comes in and said that my Sync module is dead/broken. Lucky it was still under warranty, so they ordered a new Sync module and said I could come in next week to have them put it in and update it to 2.0.

I get a call last Monday saying the new module is in and I can bring it in. I get in my car...nothing. No lights, no sounds, not even the doors were unlocking with the remote. My battery was COMPLETELY DEAD. I got a free Ford tow to the dealership and have to leave it overnight as the time the tow truck got there, it was closing time. I got a free rental and went home for the night.

Next day, they called me and said the module was replaced, the update was complete. I asked them why the battery was dead and they said someone left the broken Sync module plugged into the battery and it was running all weekend.

Everything is great, right? WRONG!

My VHR does not work. I get an error every time I try to send it. Ford said they have investigated it and determined it could be my cell phone, phone carrier, Sync hardware, or Sync software. Well I could have told them that. What else could it be!?!

I am going back to the dealership tomorrow to get it "fixed." They think that the serial number on the new module was not update in Ford's database and it is trying to use the old module that was removed.

I feel your pain. As a fellow IT guy and an INSY major myself, I am extra frustrated that all these things have gone wrong. My car better turn into some awesome transformer after all of this is done.

Dan said...

Same here. My 08 Focus SES spent 9 weeks at the dealer!! The first time they tried the update they blew the "Cluster" and the airbag light was flashing on and off at random times. It was a horrible experience to say the least.

After 2 months and a week, they finally got the upgrade done but now two of the buttons on the steering wheel no longer work.

I am currently speaking with Ford to get this issue resolved.